Why get NEXIO
today?

Low Cost

At US$5,000, 1/5 of average market cost

NEXIO can be easily installed with an initial investment of US$5,000, only 1/5 the average market cost!

Easy to Use

Just insert flash drive into machine to get data

Easy onboarding and minimal system requirements, NEXIO is an entry model tool. Just insert a flash drive into your machines to obtain data.

Flexible & Versatile

Easily scaled to new machines and factories

Applicable to all factory environments, regardless of scale and type. NEXIO can be self-installed at different machines over time.

Safe & Secure

3 deep layers of protection to keep data secure

NEXIO uses 3 layers of protection: AWS cloud server, HTTPS data encryption and an independent data structure to keep your data safe.

Do you really need a full productivity management system to achieve great results? Think again!

NEXIO - Achieve Largest Impact at a Small Cost

By targeting the sewing process, any improvements will bring about 70% impact on overall productivity! Why invest in a full system when you can start with NEXIO at a small cost and achieve the greatest impact? Once you are ready to invest in a full system, NEXIO can be easily connected to other systems.

NEXIO provides the perfect solutions for:

Easily track and meet production output targets?

NEXIO Network System enables managers to meet production goals by tracking output trends and setting targets. By tracking actual output over time, this shortens the response time required to correct bottlenecks in production.

Easily understandable viewer functions that show hourly target and actual number with bar graph in addition to accumulating number with line graph. It allows users to see the changing point and recovery points easily.

Ensure maximum efficiency by making sure your workers and machines are always productive?

NEXIO’s system allows you to completely track the ratio of sewing time to total working hour across machines that operate the same function and compare the average. Unproductive machines and workers with low sewing time to total working hour ratio can be immediately identified and corrected.

Easily understandable viewer functions that show sewing time in blue and total work hour in green, across multiple machines that operate the same function.

Minimize unnecessary cost & wastage?

Ensure all your lines are balanced so you can reduce time wasted and keep to your targets?

NEXIO technology eliminates the need to manually check working lines for line balance checking. For example, with 3 connection points, the system is able to provide simple line balance checks, to pinpoint inefficient machinery.

1. NEXIO IoT collects data from 3 machines, A, B and C

2. Actual output of A, B, and C is collected

3. NEXIO system will automatically generate comparison chart. Without needing to check actual line, you can see bottlenecks and improve line

Automatically track actual production count to achieve daily improvement in operations?

Have your mechanics immediately visualise problems with machines and fix it immediately?

NEXIO system is able to identify and diagnose errors in the machines. This greatly reduces maintenance time and allows you to better future plan maintenance cycles. You can easily implement targeted solutions at identified errors and save time.

View Error History

View Cause of Error

Learn how NEXIO increased output by 31% in 4 months!

Problem

Factory was consistently unable to meet their production targets, and did not have the capital to invest in additional manpower or resources. They needed to find another way to increase output fast, or they risk losing their loyal customers.

Application

NEXIO IoT system enabled them to view the split between operating time and non-operating time of all the SN machines in the factory. Through this split, operators could easily see which workers are spending too much idle times at their machines, without even needing to walk around the factory to spot check on their workers. They identified that the workers are intentionally idle during working hours so that they could claim overtime hours. With the production data displayed on the big screen, each operator will increase the awareness of their production. Unproductive operators / machines will be very easy to spot and immediate improvements can be achieved.

Output per day

WHAT OUR CUSTOMERS HAVE TO SAY ABOUT NEXIO

I never knew why I've not been able to achieve my productiviy targets despite my employees working overtime everyday! but with NEXIO, I could instantly see the true productivity of my employees.

CEO of a leading garment factory in Vietnam

NEXIO IoT Case Studies

India garment factory with over 5 decades of history

“Even though I have so many operators, I face so many problems everyday, from unbalanced lines, overproduction, defective products etc. Brother IoT helped me solve all these problems easily and I do not even need as many operators as before!”

What is the entire process like?

Watch and overview of the factory line in operation. Everything is going on smoothly

Watch the manager using NEXIO at the end of the line. He can see production, operation and equipment data

See how the data is projected to a big display for all operators to see. This way, everyone is aware if they are meeting own production targets, and where the bottlenecks are

Includes:

6 months free service
(Annual fee = US$ 3,000)
Gateway server
Wi-Fi Device
(7 sets of Flash Air and USB)
2 stand alone panels

Sign up today to be entitled to close offers!

Commitment of up to 18 months is required upfront
6 months money back guarantee
Invitation to NEXIO system training in Bali (1 person/company)
Free Seminar to learn how to use data
Free expert consultation from our productivity experts

Steps to get your free NEXIO system:

Step 1: Sign up on the form with your information.

After registration, you will receive an email from Brother to schedule a free consultation with our experts.

Step 2: Schedule a free consultation call with Brother's experts.

Please schedule your consultation using the form in the email you have received.

Step 3: Schedule a meeting with Brother’s experts to better understand how NEXIO can tailor to your requirements.

Upon your request, Brother experts can have a meeting with you at your office for an in-depth understanding of your problems.

Terms and Conditions:

Offers stands only for the first 10 customers, on a first come first serve basis
Available for those who are currently using NEXIO machines or plan to do so in the near future
For customer who are interested in working with Brothers to showcase their result improvement
Subject to further terms and conditions

Get NEXIO system today!

Or sign up with a free consultation from our experts

Sewing machine brands used *
(Please choose all brands applicable)

Brother

Juki

Jack

Pegasus

Yamato

Others

Disclaimer: This does not constitute as an order or payment.

How would I know if my system is secure?

Brother NEXIO system is secure because of 3 main reasons:

1. Secure AWS Cloud Server

Data centre and network architecture built for highly security-sensitive organizations.
Allows customers to scale and innovate, while maintaining a secure environment.

2. HTTPS data encryption

All data communications are encrypted and kept confidential.
(Secure Sockets Layer) SSL prevents decryption of data by external means.

3. Independent data structure

A data structure is a specialised format for organising and storing data.
NEXIO IoT uses many independent and highly secure data structures.
This greatly increases the security of stored data and also reduces the likelihood of operational errors.

What is the minimum/maximum number of machines that can be connected NEXIO?

There is no minimum number of machines. NEXIO network system can be started from as little as 1 machine in one line, and slowly be expanded to multiple lines, and then to multiple factories.

With just 1 Gateway Server, around 1,000 machines can be connected.

How do I access NEXIO data without being at the factory in person?

NEXIO cloud application delivers real time data analytics, round the clock. The NEXIO Platform is easily configurable, allowing users to access and view device data in numerous ways that include Mobile phones, Tablets, Laptop or Desktop computers. Thus, data can be viewed anytime anywhere.

Cloud computing ensures that the information collected is always the latest, most updated version

How is NEXIO IOT System different from existing production management systems?

Existing production management systems only manages final output data. However, NEXIO IOT System supports factories by analysing and evaluating processes, thus improving the operating systems and overall competitiveness in the long run.

How does NEXIO maximize overall factory productivity with so little investment?

The logic behind how we can achieve such big results with small actions is simple. First, let us take a look at a typical garment factory.

1.

The most common machine in the garment factory is the SN machine. It is also the cheapest machine and requires the least investment per machine.

2.

However, SN machines are also the most inefficient! When looking at total working time, SN machines only spend 10-20% of total time on sewing.

3.

NEXIO IoT aims to improve the machine working ratio of the SN machine. Even by improving the ratio by a little, given that the machine makes up the majority of the machine quantity in the factory, the impact on overall productivity improvement is multiplied!

So, What exactly can NEXIO help you with?